SUPERCRITICAL FLUIDS AND
HIGH PRESSURE PROCESSING
Supercritical fluid based processes are going to play a major role in
chemical engineering practice in the new millennium. There is already
intense research in separations, reactions, and materials processing
in or with supercritical fluids that tries to take advantage of the
special properties of these fluids.
Supercritical fluids are neither gas nor liquid but can be compressed
gradually from low to high density. As a result a wide range of properties
from gas-like to liquid-like become accessible by these fluids by simple
manipulation of pressure and/or temperature. As such, these are tunable
fluids that can be customized for a given application. They are ideal
for selective and or sequential separations by pressure or density tuning.
For example, depending upon the fluid density, the fluid may be tuned
to behave as a specific solvent for a specific substance at one pressure,
but as a non-solvent at another pressure.
Historically, the pressure-tunable characteristics were first put
to commercial practice in the selective extraction in the food industry
as in decaffeination of coffee and tea. In the analytical field, these
concepts were adopted in supercritical fluid chromatography that is
also commercial. The applications have expanded dramatically in the
past decade to include a wide range of operations that are encountered
in various industries such as the pharmaceuticals, polymers, inorganic
materials, and in chemical recycling operations. Among recent developments
that are becoming commercial are polymerization, dry cleaning, foaming,
and coating processes that use near-critical or supercritical carbon
dioxide in the process.
The major interest and motivation in using supercritical fluids stem
from the fact that
a) Their physicochemical properties can be conveniently changed by
density or pressure-tuning, and can be further modified through compositional
tuning when using binary fluid mixtures,
b) They can be used not only as a solvent or diluent, but also as
non solvent,
c) They can facilitate recycling of the solvent, removal of the solvent
from the products, and the recovery of the products from the solvent,
or facilitate the processing of traditional materials.
d) They are easy to adopt for hybrid- or coupled-methodologies such
as simultaneous reaction and separation, or simultaneous miscibility,
phase separation and property modifications,
e) They can be used as replacement of undesirable solvents and be
environmentally benign as is the case with carbon dioxide-based processes.
The research program at Virginia Tech Chemical Engineering department
led by Professor Kiran is aimed at
a) generating fundamental data pertaining to the high pressure properties
of fluids and mixtures, and
b) developing unique methodologies and techniques for materials synthesis,
modification and processing using these fluids with the primary applications
focus being on polymer systems.
Professor Kiran's supercritical fluids program at Virginia Tech is internationally
recognized for a number of unique contributions. Among these are
1. Founding of the Journal of Supercritical Fluids in 1988. This
journal currently a publication of Elsevier Science, has helped identify
supercritical fluids as a discipline and has played a major role in
its growth.
2. Organization of two NATO sponsored Advanced Study Institutes on
Supercritical Fluids and Their Applications which were held in Kemer,
Turkey in 1993 and 1998 respectively. Each of these high-level schools
brought together more than 100 scientist from around the world to
review the current state and future needs. These institutes have been
instrumental in helping the next generation of engineers and scientist
establish their networking in the community and be current with the
most recent advances.
3. Production of two highly pedagogical and comprehensive books on
supercritical fluids and their applications that have been developed
from the lectures presented at the NATO Advanced Study Institutes.
4. Development of unique experimental high-pressure techniques for
thermodynamic, transport and kinetic data generation especially for
polymer -fluid systems. Among these are instrumentation for simultaneous
measurement of viscosity, density and phase behavior; instrumentation
for repeatable pressure-quench experiments and for experimental documentation
of the kinetics of phase separation; and development of a unique methodolgy
for assessment of experimentally accessible spinodal boundaries, and
5. Development of PIPS (Pressure-induced phase separation) as a new
methodology towards production of microstructured materials. This
methodolgy is being developed for targeted applications for formation
of particles, foams, scaffolds, fibers, membranes, dielectric materials,
blends and composites.
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